Piyush Mishra

Quality Assurance
* Overall exposure to Field quality, Outgoing quality, Line Quality & Incoming Quality
* Carrying out various tests & inspection of parts & process to ensure that products developed are in compliance with pre-set technical specifications; detecting defects / faults and taking corrective actions.
* Conducting internal audits to assess the status of deployment of systems and taking corrective measures
* Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
* Undertaking root cause analysis of problems and developing effective counter measures initiating improvement ideas generation & implementation
* Managing process audit, product audit & layout inspection activities
* Facilitating new product development initiative with key focus on Quality, Cost & Delivery; developing components in conformance to pre-set technical specifications.
* Managing cost of quality & cost of poor quality.
* Maintaining the ISO 9001 procedure & documentation & revise if needed
* Managing part quality & testing activities
* Accomplishing SQA team objectives by orienting, training, assigning, scheduling, coaching, counseling, and disciplining employees
* Applying the Quality tools viz. Pareto charts, fishbone diagrams, etc. for quality improvement.
* Preparing quality documentation and reports by collecting, analyzing and summarizing information and trends
* Call and preside the Quality Meeting
* Reviewing part manufacturing process at the supplier's factory.
* Analysis of the non-conformance of the supplier parts and suggests improvement actions & tracking the progress
* Proactive monitoring of existing Suppliers for system & process improvement by conducting Re-audits

Process Enhancements / Innovation
* Analyzing various processes/applications and recommending modifications & equipment calibrations to enhance operational efficiency.
* Productivity (UPH), Yield rate, Tact Time Process Flow improvement
* Manpower management of production line
* Coordinate with QA, Materials and production team to ensure Zero quality complaints.
* Define & improve the current quality process and procedures
* Tact Time reduction through Time Study & Line Balancing to increase productivity (UPH)
* Work Instruction preparation & training to manpower for operational excellence
* Analysis & reduction of 7 Manufacturing Loss
* Facilitating improvement agenda across category to focus reduction in defects
* Ensure proper change management control at production line
* Evaluating Value Stream mapping, Lean Layout, Manpower load analysis, Capacity planning, inventory calculation and CAPEX requirement
* Design and implement cost reduction programs to reduce wastage
* Undertaking cycle time studies, method studies and work studies technique to improve quality, productivity and safety
* Designing and implement SOP/WI/Process standard/Packing Standard for the processes
* Material Flow process & online inventory management improvement
* Identifying scope for:
* Planning / implementing technological changes to enhance efficiency.
* Modifications in equipment, process flow, working practices, consumables etc. for controlling & reducing conversion cost per unit produced.