Mahendra Khairnar

MAHENDRA B. KHAIRNAR
+91-9890210809 / +91-7588975076.
khairnarm@gmail.com / Mahendra_khairnar2002@yahoo.com

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Apercu
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Total 25 years of Industrial experience in production, Process Enhancements and Manpower Management, Quality ,Admin with M/S Videocon Industries limited Chitegaon, Aurangabad as an Officer – Production & Quality,Innovation.M/S Shree Industries Pune as a QA & Admin,M/S VipulsPlastocraftsPvt.Ltd. as Quality Incharge & Recently working as a Manager at D Square IT Solution.Experienced in managing cross functional activities encompassing quality of the product and proficiency in coordinating with the vendors,enhancing their process operations; thereby achieving the required quality level Customer satisfaction, support & problem solving.Significant expertise in development of Products & production aids for machining.Handle KPO operations,Excellent communication, analytical and problem solving skills.Completed the course of Automation Comprehensive.

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Core Competencies
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Production & Planning Operations ~ Industrial Engg. ~ Quality Operation ~
New Product Development thro piolet production ~ Project Management ~ General Administration ~ Man Management,QA,QC, Automation Comprehensive,handle KPO
Operations(PLC,SCADA,HMI(Allen Bradly & Simens plc),Control Hardware Design, Hand on Project Integration).
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A. Quality Operation
▪ QMS & EMS Implementation
− Ensured adherence to the various quality measures viz., ISO 14001, OHSAS 18001, &ISO/TS 16949 by maintenance of appropriate requisite documentation/ records.
− Devising and implementing process & quality plans & undertaking SPC study for critical parameters. Implementing customer specific quality system activities.
− Reviewing analytical documents, SOPs, general test procedures, protocols and their summary reports.

B. Production & Planning Operations / Supply Chain
 Managing the production related tasks including planning, control and trouble shooting in co-ordination with related dept.
 Optimising man & machine utilisation to achieve pre set production targets.
 Advance planning of procurement functions, involving cost estimation, contract negotiations & finalization for purchase of all Services and goods.
 Developing a dedicated and alternate vendor source for, achieving cost effective purchases and reduction in delivery time.
 Monitoring discipline at the shop floor for an accident free & safe work culture.
 Answerable for complete supply chain operation from raw material , vendor , stores , final product to end user

C. New Product Development & Technical Support
 Undertaking product development after requirement analysis, finalizing specifications and prototype development.
 Preparing of stage wise operation drawings to meet technical specification of Finish Product as per Customer Drawing.
 Selecting appropriate Machinery & Tooling process wise and their procurement.
 Facilitating new product development initiative with key focus on Quality, Cost & Delivery; developing components in conformance to pre-set technical specifications.

D. Process Improvement/ Industrial Engineering
 Implementing and monitoring Quality System to facilitate smooth functioning of overall PRODUCTION operations and enhance operational efficiency.
 Ensuring reduction in line rejection and cycle time of PRODUCTION, man hour and raw material inventory.
 Analysing various processes / applications and recommending process modifications and equipment
calibrations to enhance operational efficiency.
 Cycle time and Model changeover time reduction through various Kaizen activities.
 Manpower reduction through Line balancing & various Kaizen activities.
 Work standardization and Line balancing through operation time analysis and system improvement through making of Material and information flow diagram.
= Automation Comprehensive (PLC, SCADA,HMI(Allen Bradley & Simens plc),Control Hardware Design, Hand on Project Integration).
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E. Man Management
 Directing, leading and motivating workforce; imparting continuous on-job training for accomplishing greater operational effectiveness / efficiency.
 Working on succession planning of the workforce, rendering technical guidance to the staff & resolving interpersonal issues & working towards a harmonious work environment.
 Identifying the training needs of sub ordinates and grooming them for higher responsibility.

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Employment Recital
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VIDEOCON Industries Ltd. Aurangabad as Officer / Production, Quality (CTV Division).
Shree Industries ,Pune as QA & Admin.(Plastic &uPVCMolding).
VipulsPlastocraftsPvt.ltd.pune as Quality Incharge (Automobile/Auto ancillary)

Responsibility Officer Production & Quality, Admin.& QA Head(23yrs)

 Significant involvement in ensuring product quality along with meeting
 production target for existing product or when new product launched into
 production.
 Introduce In-process Quality check point based on customer feedback to
 avoid the rejections.
 Working for implementations of techniques like 5S, Six Sigma for improving the
 operational efficiency.
 Supervised the M.I. line for better quality and quantity of the chassis.
 Coordination to develop the New F.A. Line for 29"sets for Production.
 To handle and working the process of ELT.
 Present working in Quality Dept. CQA, LQA and OQA.
 G lot acceptance and clearance as a Quality view from production.
 To take counter measure and action on rejected lots and take care the
 problem not repeat in future the same.
 To support the production dept.for smooth and Quality wise product to produce.
 Now taking training of Automation Basics,PLC Technology,SCADA,HMI,Control Hardware Design,Hands-On Project Integration.

Quality Implementations
 Working for Six Sigma team as the" GREEN BELT" for the Chassis Quality
 Improvement in F.A.
 Implementation of new objectives on chassis line to ensure the mistake
 proofing in process.
 Periodic checking of the A.I.D. quality for the better result in chassis quality.
Process Enhancements
 Modification in process flow, working practices etc.for controlling & reducing
 rejection in process.
 Implementing 5S, Six Sigma techniques for enhancing the operational
 efficiency.

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Major Achievements
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 Suggestion awards for the picture tube quality improvement & At Q.C.F.I. Aurangabad
 “Best of the Best “six sigma award.
 At Videocon Industries Ltd.Chitegaon, Aurangabad
 Working on Six Sigma “Green Belt “project using DAMIC methodology.
 Setting up of new Final Assembly line and achieving production target along
 with Imparting online.
 Training to new un-skilled/semi-skilled manpower.
 Won "BEST OF THE BEST SIX SIGMA PROJECT" award in Q.C.F.I.project
 Presentation event held at Aurangabad.
 CPT alignment Purity & Conversion.(YAMMING)


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Specific Training/ Seminars / Membership
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 One day workshop on ISO.
 Underwent 2 days Six Sigma Green Belt training.
 One day workshop on TPM & SAFETY.
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Academic Credentials
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• Diploma in Industrial Electronics with Higer second class from Bombay
Technical Board, Bombay, Maharashtra
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• S.S.C.with First Class from shivajiMadhaymicVidyalaya (shewali), Sakri, Dhule,
Maharashtra.
• Major Project at Diploma –Line Frequency Meter (TRANSDUCER)________________________________________
Computer Awareness
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• Operating Systems - Windows 98, 2000, 2007 XP
• Applications - MS office, Known & user with my SAP PP & QM Module.

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Salery Drawn:- 5-Lakh/anum.

Personal Details


• Permanent Address : "SAIKUNJ”, Flat no.26,B-Wing ,
1st floor, Wadgaon –Bk. Pune.
Near SinhgadRoad,Pune.
Maharashtra.- 411041.

• Language Known : Marathi, Hindi, English.

• Hobbies : Reading, Playing Cricket and Basket Ball, Kabbaddi.

• Date Of Birth : 22/05/1966


Declaration.

I hereby declare that the information given above is true to the best of my Knowledge. I will make it my earnest endeavour to .
discharge competently and carefully the duties you may be pleased to entrust with me.

Date:
Mahendra B. Khairnar
Place: Pune.