Tofique Ahmed

 Manage erection, testing, commissioning and maintenance of fertilizer, power and desalination plants.
 Study maintenance problems and provide engineering solutions.
 Analyze failure history for future decision.
 Analyze plant and equipment needs to ensure optimal performance.
 Monitor technology advances and implement for organization benefits.
 Produce reports, studies, calculations and judgments.
 Develop work procedures and work instructions.
 System vendors and engineering contractor’s liaison/management.
 Review and approve system vendor and engineering contractor Basic/Detail Engineering deliverables.
 Identification and procurement of materials.
 Evaluation of technical bids.
 Develop, implement and improve systems support.
 Co-ordination and attendance at system vendor FATs.
 Apply SIL, relevant international standards and codes e.g. IEEE, IEC, ISA, NEC, API & BS.
 Power generation, transmission and distribution planning, control and dispatch.
 Lead IMS certification for ISO:9001, ISO:14001 and OHSAS:18001
 Certified Lead Auditor for OHSAS:18001

Process Control Systems:
 Upgrade obsolete systems with DCS, ESD, PLC and SCADA.
 Upgrade of hydraulic governors with Woodward 505 and Micronet Plus.
 Upgrade of machinery monitoring systems including OSP with BN 3500.
 Upgrade GE Mark-II with Mark-VI control system on Gas Turbine.
 Installation, testing, commissioning, maintenance, troubleshooting and necessary modifications to meet process demand for control systems:
• Centum CS3000 and VP DCS by Yokogawa
• Prosafe RS Safety System by Yokogawa
• Simatic S5&S7 PLCs by Siemens.
• Speedtronic Mark-IV & VI control systems by General Electric.
• CCC Antisurge Control for compressors.
 Substantial knowledge through trainings and projects on the control systems:
• Delta V Process Automation System by Emerson.
• Allen Bradly PLCs.
• Hima PLCs.
• TDC 3000 DCS by Honeywell.
• INFI 90 DCS by Bailey.
• Teleperm XP DCS by Siemens.
• Teleperm ME process control system by Siemens.
• T3500 SCADA & T640/T103 Controllers by Eurotherm.

Field Instrumentation and Analyzers:
Installation, testing, commissioning & maintenance of:
 Pressure, Flow, Level and Temperature instruments
 Machinery instrumentation
 Online analyzers (H2, NH3, CH4, CO, CO2, Ph & Conductivity)
 Gas Chromatograph
 Gas detectors

Electrical Systems:
Installation, testing, commissioning & maintenance of:
 Power system network comprises of 11KV, 6.3KV, 500V and 400V.
 Switchgear and MCC procurement, FAT and commissioning (Siemens & Areva/Schneider)
 Protection relays and protection coordination (GE Multilin, Siemens Siprotec & Simocode and Schneider Micom)
 Underground and above ground cables
 Motor starters DOL/VFD/Soft Starter (Siemens &ABB)
 Transformers (Siemens and PEL)
 MV/LV motors & MOVs
 UPS (Gutor, Ametek & Emerson)
 Lighting
 Electrical generators and excitation system (GE & Brush)
 Emergency Diesel Generators (Atlas Copco)
 Fire alarm system
 Public address system

Mechanical Maintenance:
Installation, testing, commissioning & maintenance of:
 Control valves (Different types and make)
 PSVs (Different types and make)
Substantial knowledge through trainings and projects on the maintenance of:
 Compressors & turbines
 Boilers
 Heat Exchangers
 Manual Valves and
 Pumps

Maintenance Planning:
 Planning and coordination of maintenance activities.
 Develop preventive maintenance programs.
 Plan short and long term maintenance activities.
 Apply RCM techniques to reduce maintenance cost.
 Control budget and schedule.
 Ensure material delivery in line with schedule.

Management:
 Review contracts and suggest changes as per company policies.
 Manage construction and commissioning of Ammonia, Urea, Nitric Acid, CAN, NP, power generation, off-sites and utilities for fertilizer complex.
 Prepare E&I budgets for the grass root fertilizer complex.
 Coordinate, control and monitor the construction of power and desalination projects.
 Prepare maintenance budgets. Monitor and control expenditures.
 Perform central role to define work flow and suggest changes in the company policies.
 Liaison with Operations and Maintenance Departments.
 Human Resource Management
 Conflict management

Computers:
 Advance knowledge in MS Project and Primavera software for planning.
 Expert in CMMS for maintenance and material planning.
 Advance knowledge for MS Office to prepare reports, presentations and database.
 Good knowledge of ERP for Asset Management.