Tarapada Pyne

Reliability & PdM/Vibration Specialist, Technical Training & Development Specialist, Professor & Director


-------------------------------------------------------------------------------------

CURRICULUM VITAE

Professor – Management/ Engineering/ Leadership Position
(also Industry Engagement/ Faculty Development/ Academics)



Name DR. TARAPADA PYNE

Address Flat No.– 903, A Wing, Plot – 28 & 29
Tulsi Gagan, Sector –21, Kharghar
Navi Mumbai-410 210, MS State
Phone: +918805022148

Mobile: +966 534877550
E-mail: tarapada.pyne@gmail.com
Personal details:
Date of birth 20.11.1959
Marital status Married (family - wife and one son)
Available 1st week of December 2017, Passport- M0139514

Profile Summary

Academic & Administrative Tasks:

• Experience in Senior Management in industry to assist in Institutional Strategic Education Management as self being exposed to and well-versed in industry’s talent needs. This experience will add value in collaboration with Industry, interactions, placement, industry-oriented projects etc.
• Student & Faculty Development in latest areas of Engineering & Management
• Assist in Research laboratory set-up in Mechanical Engineering/ Reliability Engineering/ Condition Monitoring/ Energy Engineering & Management
• Guide for student projects/ thesis in Multi-disciplinary/ Inter-disciplinary specializations.
• Campus infrastructure development.

Faculty Assignments (PG & Research):

Engineering:
• Reliability Engineering/ Quality & Reliability
• Mechanical (Production/ Industrial/ Plant Engineering/ inter-disciplinary subjects)
• Energy Engineering
• Condition Monitoring/ Noise & Vibration Analysis
• Maintenance Engineering
• Tribolgy
• Machine Dynamics & Rotating Machines
• Safety Engineering
• Value Engineering/ Value Analysis

Management:
• Manufacturing Excellence/ World Class Manufacturing.
• Strategic Management/ Technology & Innovation
• Operation & Maintenance Management/ Asset Life Management
• Energy Management & Audit
• Knowledge Management/ Change Management
• HRM/HRD common topics
• Leadership/ Team Building & Motivation
• General Management topics.


A. Educational qualifications

1. Ph.D – Management (Inter-disciplinary Reliability Engineering & Knowledge Management), from BIT, Mesra, Ranchi, India, 2013.

Thesis: Design and Development of Knowledge Management System to Improve Equipment Reliability.

2. M. Tech. – Mechanical Engineering (First Class with Distinction), from JNTU, Hyderabad, India. 1993.

Thesis: Condition Monitoring of Rotating Machinery.

3. Bachelors: Chartered Engineer (C. Eng.), from The Institution of Engineers (India), Associateship Examination at par with B.E./ B.Tech. in Mech. Engineering, 1985.

Major Professional Certifications:

4. Certified Vibration Specialist – from 1. Indian Institute of Production Management & 2. Emerson Process Management.

5. CRP (Certified Reliability Professional), Centre For Reliability, GoI, Chennai

6. CRP (Certified Reliability Professional, CRP no. 15210), Reliasoft Corporation, USA

7. CEA (Certified Energy Auditor, No. EA 3699), Bureau of Energy Efficiency, GoI.

8. Certified Maintenance Management Specialist, IIPM, Kansbahal, Odisha

9. Certified ASNT Level-II (Ultrasonic Testing).


B. Training/ Courses completed/ attended:

B1. Reliability Management

1. Innovation workshop on Reliability, CII (Confederation of Indian Industry).
2. CRP (Certified Reliability Professional), Centre For Reliability, GoI, Chennai
3. CRP (Certified Reliability Professional, CRP no. 15210), Reliasoft Corporation, USA
4. RS 401, Reliability and Life Data Analysis using Weibull++, Reliasoft Corp., USA.
5. RS 522, System Reliability /Maintainability Analysis, Reliasoft Corporation.
6. RS-540, Reliability and Maintainability Analysis for Repairable Systems, Reliasoft.
7. RS-480, RCM ++ Principles and Applications, Reliasoft Corporation.
8. Reliability Analytics course by Meridium.

B2. Predictive and Prognostics Maintenance

9. Six months residential program on Certified Vibration Analyst & Predictive systems at IIPM, Kansbahal, India.
10. Machinery Noise & Control, IIT, Mumbai.
11. Condition Monitoring Techniques, IIPM, Kansbahal.
12. Vibration Monitoring and Analysis (on-line and off-line system), IIPM, Kansbahal
13. Machinery Balancing and Alignment using Vibration Signature Analysis, IIPM.
14. On-Line monitoring instrumentation System, Bently Nevada Corp. (now GE-Energy).
15. Advanced Machinery Diagnostic Course, Bently Nevada Corp. (now GE-Energy).
16. Data Manager DM2000 Course with full exposure on Database development, signal conditioning, Knowledge based diagnostics from Bently Nevada (now GE-Energy).
17. Maintenance of Rotating Machinery, IISc, Bangalore (Pre-confer. VETOMAC-I). Focus was on Vibration Diagnostics.
18. Certified Vibration Specialist, Emerson Process Management.
19. Certified Maintenance Management Specialist, IIPM, Kansbahal, Odisha.

B3. Non-Destructive Testing

20. NDT- Essential Quality Criteria, Indian Society for Non-Destructive Testing.
21. Certified ASNT Level-II (UT)
22. Pressure Vessel Technology, Gramya Research Analysis Institute, Vadodara.

B4. Energy Engineering (Monitoring, Audits, Management)

23. Co-generation & Combined Heat and Power (CHP), Bureau of Energy Efficiency.
24. Certified Energy Auditor (No. EA 3699), Bureau of Energy Efficiency, GoI.

B5. Management Development Program

25. General Management covering Manufacturing Strategies in ASCI, Hyderabad.
26. Corporate Strategy, Change and Operation Management, MDI, Gurgaon.
27. Strategic Thinking & Management, XLRI, Jamshedpur, India.
28. Leadership, Team building and Motivation, M. S. University, Baroda.
29. Managerial Effectiveness, ASCI, Hyderabad.
30. Advanced Communication, ‘Yen Direct’, Mumbai.
31. Maximizing Strength, Ken Tyler, based on approach of Gallop Inc.
32. Mentoring, SIES college of Management Studies, Navi Mumbai
33. Train the Trainer, Grey Cell, Mumbai.

B6. Process/ Manufacturing Industry-Initiatives

34. TPM (Total Productive Maintenance), IIPM & JIPM consultants.
35. WCM (World Class Manufacturing) , WCM Secretariat of Aditya V Birla Group..
36. Six Sigma Champion’s Workshop, Six Sigma Academy and Black Belt training.
37. CASH (Change Agent for Safety & Health) project on Occupational Health and Safety, IIT Mumbai and Certified Safety Professionals

C. Dynamics & Machinery Monitoring Tools with Research Lab. Set-up

• Vibration Analysis - On-line and Off-line – sensing, signal conditioning, analysis, for machine dynamics/ mechanical / Noise & Vibration Research.
• Lubricant Monitoring & Wear Debris Analysis exposure and lab. Set-up
• Thermal Imaging kit
• Motor Current Signature Analysis kits
• Non-Destructive Testing (NDT) and Evaluation (NDE)
• Vibration response / Dynamic Balancing & Laser Alignment
• Reliability Engineering Software


D. Membership of Professional Organizations/ Institutes

1. Life Fellow (FIE) -The Institution of Engineers (India), Kolkata
2. Life Member -Higher Education Forum, Navi Mumbai
3. Life Member -Society for Reliability and Safety, Navi Mumbai
4. Life Member -Indian Institution of Industrial Engineering, Navi Mumbai
5. Life Member -Indian Association of Energy Management Professionals
6. Member (MISNT) -Indian Society of Non-Destructive Testing, Chennai
7. Member (MIIPE) -Indian Institution of Plant Engineers, Chennai
8. Member (MIMechE) -Institution of Mechanical Engineers, Mumbai
9. Life Member -Administrative Staff College of India, Hyderabad
10. Life Member -Quality Circle Forum of India
11. Member (Consultant) -Saudi Council of Engineers


E. Publications (Engineering & Management)

1. Pyne T., Hazmi, S., (2017), “Reliability Consideration while Plant Acquisition” (submitted to IJSEAM, Inderscience Publishing, under review).

2. Pyne T., (2017), “Asset Life Assessment in Process Industries: A Unique Strategic Tool” (submitted to I. J. Reliability, Safety, Life Cycle Engineering, under review).

3. Pyne T., Baul U., Jangid R S., (2012), “Industrial Assets and Knowledge Management: Understanding Core Issues of Survival”, JIS Management Vista, JIS College of Engineering, Vol. VI, Issue 1, January -June 2012, ISSN - 0974-0872.

4. Pyne T., Baul U., Jangid R S., (2013), “Developing an Instrument to Understand Impact of Knowledge Management on Equipment Reliability”, International Journal of Scientific and Research Publications, Vol-3, Issue -2, Feb 2013, ISSN: 2250- 3153.

5. Pyne, T., Baul, U. and Jangid, R.S. (2012) ‘Knowledge management and equipment reliability: towards a relationship model’, International Journal of Strategic Engineering Asset Management, Vol. 1, No. 2, pp.193–223, ISSN - 1759-9741.

6. Pyne T., Pathak M K, Raj Vinod (2010), “Reliability Improvement of Process Equipment: A Case of Rolling Mill Application, ICRESH 2010 (2nd International Conference on Reliability, Safety and Hazard,) December 14 -16, 2010, Mumbai, ISBN: 978-1-4244-8344-0.

7. Pyne T., Jangid, R S., De Dibyendu, Kumar M, Pathak M, (2012), “Improving Manageability of Equipment Operational Knowledge: Measurement, Analysis and Prioritization”, Industrial Engineering Journal, Vol. 2, Issue 4, April 2012, Indian Institution of Industrial Engineering, ISSN No. 0970-2555.

8. Pyne T, Pathak M, (Nov 2009), “Deployment of Reliability Centered Maintenance in Process Industry”, Manufacturing Summit 2009, Frost and Sullivan, November 20 – 21, 2009, Mumbai.

9. Pyne T, Kumar M., Pathak M. K., (April 2008), “Reliability Prediction and Improvement Study of a Repairable System - A case Study on Electric Arc Furnace Hydraulic System-Steel Melting Shop, Steel Plant”, The 2008 International Applied Reliability Symposium, April 16 – 18, 2008, Chennai, India

10. Pyne T., (2007), “A knowledge Management Approach to Reliability and Risk Mitigation”, ITM, Mumbai, Annual HR Conference-2007, 20-21 December 2007.

11. Pyne T., (1996), “Simulation Study : Cavitation Problem in Hydraulic Pump”, National Fluid Power Meet, January 11-13, 1996, Bangalore

12. Pyne T., (1996), “A Universal Approach to Making of Diagnostic Engineer in Changing Maintenance Scenario: An Industry / Institute Challenge” in World Conference on NDT, December 8-13, 1996, New Delhi.

13. Pyne T., Jose V. (1997), “Designing of Monitoring Set-up for Vibration Signature Analysis of Steam Turbine Driven High Capacity Screw compressor”, the Conference COMADEM 97, Helsinki, Finland, June 1997.

14. Pyne T., (1997), “Management of Spares : A Subject Overview”, the Journal of Process Equipment & Products (J-PEP), September 1997 issue, Vol-4, No.-1, Gramya Research Analysis Institute, Vadodara.

15. Pyne T., (1997), “Machinery Diagnostics: Technology and Education”, in the sixth symposium Troubleshooting of Rotating Machinery, November 18-21, 1997, Hofincons Institute of Maintenance Engineering and Research, Chennai.

16. Pyne T., Chandajkar A., Tipre M., Puri D. (2001), “Condition Based Maintenance of Refinery Fuel Gas Compressor: A Case of Vibration Diagnostics and Solutions”, National Conference 2001 of Process Plant Machinery Maintenance, HIMER, Chennai, India, 10-13 October, 2001.

17. Pyne T., Chandajkar A (2003), “Dynamic Balancing (In-situ) of A Gas Turbine Alternator (30MW) using Transient Buffer Data: An Innovative Way”, world conference COMADEM 2003, Vaxjo University, Sweden.

Reviewer/ Editor

• International Journal of Quality & Reliability Management, Emerald Group Publishing Limited, ISSN: 0265-671X (Reviewer).

• International Journal of ‘Life Cycle Reliability and Safety Engineering’, by Society For Reliability & Safety, ISSN – 2250 0820 (in Editorial Board).

• International Journal of ‘Management in Education’, by Inderscience Publishers, ISSN - 1750-3868 (Reviewer).

• The Electronic Journal of Knowledge Management, Academic Publishing International Limited, www.ejkm.com, ISSN 1479-4411 (Reviewer).

• International Journal of Scientific and Engineering Research, Research Publication IJSER, ISSN 2229-5518 (in Editorial Review Board)


F. Invited / Keynote Speakers/ MDPs

• Keynote Speech “Emerging Trends in Mechanical Machinery Diagnostics: Education and Opportunities”, in ‘International Conference on Emerging Trends in Mechanical Engineering’ ICETiME 2016, 23-24 Sep 2016, Organized by ICFAI University, Hyderabad, India.

• Two day workshops on 'Building Maintenance Competency" for plant HODs of Aditya Birla Group companies from 13 to 14 March 2015 at Nagda, Indore.

• National Conference (4th) ARMMCON 2014, 12-13 Sep 2014, organized by ARMM Forum, Topic- Asset Reliability Management: Implementation Scenario (Current State, Challenges and Way Forward), Fortune Exotica, Vashi, Navi Mumbai.

• National Seminar on Asset Management towards “Zero Breakdown”, 21-22 Feb 2014, organized by Quality Circle Forum of India. Topic- Reliability Management in Process Industry (Knowledge Management Perspectives): Current Scenario, Challenges Ahead and Way Forward for Zero Breakdown.

• National Seminar on “Human Resources Management: Multiple Perspectives”, organized by Institute for Technology and Management, Navi Mumbai. Chairperson of one of the sessions.

• National Seminar on Asset Management towards “Zero Breakdown”, 21-22 Feb 2014, organized by Quality Circle Forum of India. Panelist- Discussion on Centralized Maintenance and Decentralized Maintenance.

• Presentation on “Roles and Responsibilities of Academic Administrator”, 25 Jan 2014, Xavier Institute of Management – Xavier University, Bhubaneswar.


G. Experience
Experience Summary
(Mechanical, Reliability & Maintenance Management, Technical Training)


INDUSTRY (large manufacturing process industries & in Senior Management)

• Petrochemical – SABIC, Manufacturing Centre of Excellence, Saudi Arabia
• Steel – JSW Steel Limited, Mumbai, Dt.- Raigad, S. Jindal Group, India
• Refinery & Petrochemical – Reliance Industries Limited, Jamnagar, M. Ambani Group.
• Copper – Birla Copper (Hindalco), Bharuch, Aditya V Birla Group, India
• Chemical – Birla VXL Ltd., Porbandar, Gujarat, SK Birla Group, India.

EQUIPMENT (Expertise to add value in industry-oriented Student Development)

• Rotary (turbine – GTs/ STGs, compressors, pumps, fans, blowers, motors, material handling, cranes etc.)
• Static (structure analysis, duct/pipe testing, electrical installations, transformers /reactors/ SVC/MRSS, furnaces, reactors).
• Inter-disciplinary specialization of Asset Health Automation & Control system packages.

ACADEMIC Orientation while in Industry

• Industry Specializations – Operation & Maintenance Management, Reliability Engineering, (RCM/ RCA/ FMECA), Safety Management, advanced Predictive Maintenance, CMMS, TPM, RCM, TQM, Six Sigma, Value Engineering etc.
• Training need identification and conducting training for company GET/ PGET/ MTs (incl. IIT/ IIM graduates). Preparation of course modules, technical writing and editorial tasks.
• Guided for B.Tech/ B.S./ M.Tech/ M.S students & Mentor - Engineers /GETs & MTs.
• Association with professional institutes– FIE, MIMechE, MIIPE, MIIIE, M-SRESA, M-ASCI, M-HEF, M-IAEMP, M-QCFI, Member (Consultant) of Saudi Council of Engineers.
• Publications/Case studies in national/ international conference/ peer-reviewed journals/ reviewer & editor/ invited speaker.


H1. Present job (2 years +)

Company : SABIC, Saudi Arabia, world’s 4th largest Petrochemical company with 59 Large plants spanning USA, Europe and Middle East, with total asset USD 100 Billion, at SABIC, Manufacturing Centre of Excellence.
Designation : Reliability & Asset Management Expert.
Job profile : Manufacturing Excellence / Strategic tasks covering major areas of plant asset’s reliability.
• Operation Management (KPIs/ Strategy/ Technology Development/ Manufacturing Standards and processes)
• Plant Reliability Management.
• Asset Life Assessment / Remaining Life Assessment
• Business Benefits/ Value Realization / Effectiveness
• Operation Management (KPIs/ Strategy/ Technology Development/ Manufacturing Standards and processes)
• Knowledge Management tasks for entire group, Technical Training of Engineers and Technicians.

H2. Previous job (11 years)

Company : JSW Steel Limited, Mumbai, a largest corporate sector in Steel in India
Designation : GM / HOD– Plant Reliability, CBMS, Training (Centralized set-up)
Job profile : Asset Reliability, Maintenance Engineering & Management.
• Rotor Dynamics & Monitoring, Testing & Inspection
• Plant-wide Reliability Management / TPM/ RCM.
• Technical staff training & Development in an environment of ERP (SAP), RCM, TPM
• Training for new GETs/MTs/ Specialized Training needs identification, arrangement and coordination with external training agencies.
• Effective implementation of SAP (PM & MM modules), maintenance planning, compliance of Audits/ Govt norms.
• Energy Engineering and Management.

H3. Previous job (5 years 5 months)

Company : Reliance Industries Limited, Jamnagar, Gujarat, India.
Designation : Senior Manager – Central Engineering Services
Job profile : Project Commissioning, Inspection and Testing of critical rotary equipment, Failure investigation, Diagnostics of rotating and static machines (Condition Monitoring/ Vibration Analysis).
• Reliability Management (RCM) for refinery.
• Technical trainer and training modules preparation, training evaluation, industry-institute coordination on specialized training.
• Technical evaluation of rotary equipment. SOPs/ SMPs, Inputs to SAP in reliability and failure analysis based data/ codes.

H4. Aditya V. Birla group (1 year)

Company : Birla Copper (HINDALCO), Bharuch, Gujarat, India.
Designation : Manager – Technical Services
Job profile : Operation & Maintenance Management/ CBMS (Condition Based Maintenance System).
• Safety Engineering & Management functions including HAZOP & HAZAN Study.
• Technical Training/ Executive Development

H5. S K Birla Group (2.5 years)

Company : Birla VXL Limited, Porbandar, Gujarat, India.
Designation : Deputy Manager
Job profile : CBMS/CMMS/ Non-Destructive Testing

H6. SAIL, Bokaro (with USX Engrs, USA & Vaishali International, India), (1 year).

Designation : Application Engineer
Job profile : Implementation of CBM system, training to engineers.

H7. Chemical plant, Hyderabad, India (2 years)

Preventive Maintenance jobs in a Chemical Plant for industrial and decorative laminates.

H8. Indian Air Force, Ex-serviceman, various stations in maintenance (1979-1991), 12 years


I. Other relevant information

• Experience in Meridium, Reliasoft, ERP package (SAP) especially PM & MM module.
• Computer environment: DOS, UNIX based application software, all WINDOWS application packages, Excel, MS Office etc.
• Computer languages: C, C++, and UNIX from SSI, MS Access Programming & Web Design from NIIT.

J. Professional references

Sl. No. Name Designation Contact No.
1. Dr, Arvind Jayant, B.E., M.Tech (IIT, Delhi), PhD
Email: arvindjayant@sliet.ac.in Professor & Head, Sant Longowal IET, Sangrur, Punjab Mobile: +91 9417666112
2 Dr. Chinmaya Kar, M.Tech, PhD (IIT, Kharagpur)
Email: chinmaya.kar@gmail.com Sr. Reliability Engineer, SABIC, SAFCO, KSA Mobile: +966
560977928
3 Dr. R S Jangid, B.Tech, M.Tech (IIT, Delhi), Ph.D. (IIT, Delhi).
Email: rsjangid@civil.iitb.ac.in Professor, Dept. of Civil Engineering, IIT Bombay, Powai, Mumbai, India Mobile: +91 9820494039
4 Dr. RP Mohanty, B.E, M.Tech (IIT, Kharagpur), PhD, D.Sc. (Sambalpur University).
Email: rpmohanty@gmail.com Advisor -ICFAI University, Hyderabad (Ex-Vice Chancellor, SOA University, Bhubaneswar) Mobile: +91 9438200137

Dr. Tarapada Pyne