Raviraj Nayak

BE with 12+ yrs of Technical & Managerial exp in Printing & Packaging Industry

India | Printing / Packaging

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Result oriented, Proactive, Hard working professional with BE in Mechanical Engineering & 12 years of achievement driven experience. Hands on experience in Maintenance & Operations, PPC & Manpower supervision in the manufacturing environment. Effective resource planning/Optimization, focusing on waste reduction, enhancing productivity & profitability. Outstanding communication skills coupled with trainings, strong team builder with proven ability to motivate team members towards achieving production targets
Professional Strengths
Plant Maintenance/Plant Utilities Prod Planning and Control
Operations Management/Budgeting Process Improvement/Innovations/Pneumatics
Project Management/Visual Management Statistical Process Control/Kaizen/5S
Installation/Commissioning. Inventory & Vendor Management
MS Excel & Word Proficiency

ACHIEVEMENTS
• QCFI: Par Excellence Award for case study “Optimizing DVC” at NCQC Hyderabad
• Inventory Management & Control: Handled project to reduce all India inventory by 15%. Carried out IQR Analysis (Health of Inventory). Awarded with appreciation certificate
• Facilitator for KAIZEN: Implemented Idea boxes and evaluating best and fruitful ideas. Implemented the best ideas for process improvement/cost saving
• EHS : Management representative for implementation of Helath & Safety Intiatives
• Team Leader for the CIG(SPC) team:
1. Reduction in imported spares by 40% - Negotiation with OEM /Lead time Reduction
2. Reduced the Machine Maintenance cost by 10%
• In-house Faculty : Pneumatics and Compressor – Imparted training
• Process Improvement/Innovations: Team member of Innovations team. Increased revenue
Received “GOLDEN PEACOCK AWARD” for Innovations in Print & Publishing in 2013 & 2014
1. Glued newspaper – Designed and implemented both the setups
2. Fragrant newspaper
3. Perforated Newspaper
• Eliminated AMC: Compressor AMC by Training & Multi skilling
• Projects :
1. Commissioning and installation of REGIOMAN, Hiline
2. Commissioning and installation Atlas Copco, Lincoln Pumps
3. Web width reduction of KBA
4. Binu Scan Implementation
5. CTP shifting
6. Working Knowledge with German Engineers. Tracking the projects through PMgmt tools.
• Manroland Onsite visit: Visited the Manroland setup for a period of 1 month at Germany to head the commissioning team.
• Zero Based Budget: Preparation and compliance of budget, Training the colleagues
• Event Management : Organized All India and South CIG and Production meet

QUALIFICATION
Bachelor of Engineering (B.E) - Mechanical from Manipal institute of Technology (MIT)
University: Manipal Academy of Higher Education (MAHE)

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