Mrinal Maut

Self-motivated, results-oriented, pro-active Instrumentation engineer with an impressive track record of 19+ years (ME Gulf Experience of 5 years 9 months) in Project Engineering, Reliability Engineering, Functional Safety Engineering, Configuration, Installation, Commissioning and Maintenance of a wide range of Field Instruments , DCS, PLC, SCADA Control Systems, ESD system & MCMS in World Scale Petrochemical and Oil & Gas Projects & Plants.
Seeking a challenging position in the Oil & Gas and Petrochemical sectors that would provide a platform for synergistic utilization of experience and skills.

KEY TRAITS
 Proven capability in Project Engineering & Management, Maintenance Management, Reliability Engineering, Reliability Centered Maintenance, Process Safety Management, Process Hazard Analysis, HAZOP, Management of Change, Failure Analysis, Maintenance Planning, Resource Planning & Cost-control for Instrumentation and Systems.
 Proven capability in FEED, Detailed Engineering, Construction, Commissioning, Start-up & Maintenance of big petrochemical and petroleum projects instrumentation comprising of Field Instruments, DCS, Safety PLC, PLC, HMI, SCADA, MES, Machinery Condition Monitoring System along with Factory Acceptance Testing & Site Acceptance Testing.
 Proven capability in development and deployment of DMCplus Advanced Process Control; Modelling of Soft Sensor; Asset Management System, Alarm Management System, Asset Life Cycle Management.
 Strong communication skills effective in liaison with contractors, designers, team members and clients so as to complete project, maintenance task within stipulated timeframe.
 Keen analytical acumen facilitating superior fault diagnosis and failure analysis that promptly overcomes operational bottlenecks.
 Proven capability in Functional Safety: Safety Instrumented System & Function, SIL assessment & verification.
 Conversant with International design standards, codes and best practices in Hydrocarbon Process Industry Instrumentation, Safety System & Quality Assurance.
 Effective leader with excellent motivational skills to sustain growth momentum while motivating peak individual performances.

WORK HIGHLIGHTS

▪ Project Engineering & Management
▪ Maintenance Management and Planning
▪ Configuration, Installation, Commissioning and Maintenance of DCS, PLC, HMI & SCADA Systems, MCMS and Field Instruments.
▪ Development and deployment of Advanced Process Control (APC) System
▪ Development and deployment of Artificial Neural Network based Soft Sensor model
▪ FOUNDATION Fieldbus Engineering
▪ Asset Management with Honeywell FDM (Field Device Manager) & Yokogawa PRM
▪ Deployment of Alarm Management
▪ Monitoring maintenance activities and providing technical support to such activities
▪ Process Safety Management system
▪ Providing technical support to operation for plant issues
▪ Review of project documentation
▪ Reliability Risk Management
▪ Development and deployment of Reliability Centered Maintenance (RCM)
▪ Functional Safety: Safety Instrumented System & Function: SIL assessment and verification
▪ Identification of Failure Modes of Instruments and systems
▪ Fault diagnosis and Root Cause Failure Analysis
▪ Asset Life Cycle Management
▪ Manpower Management
▪ Materials and Resources management
▪ Cost Reduction
▪ Preparation of Standard Maintenance Documents e.g. Guidelines, Procedures, Work Instructions, Check List and Forms
▪ Identifying works for contracts, Preparation of Scope of work and other documents for Contract work
▪ Providing inputs for preparation of Capital and Operating Budget
▪ SAP PM Module Implementation
▪ Materials and Resources management
▪ Performance evaluation
▪ Training & Development
▪ ISO 9000, 14001, 22000

TECHNICAL ACUMEN
 Installation, Configuration, Graphics Building, Database generation, Controls & Logic implementation, Commissioning, Maintenance & Troubleshooting on following DCS :
 Honeywell Experion PKS
 ABB Advant
 Foxboro I/A series
 Yokogawa CENTUM VP, CS 3000
 Installation, Configuration, Programming, Commissioning, Maintenance & Troubleshooting of following ESD & Safety PLC Systems:
 Triconex TRICON
 Honeywell Safety Manager
 Siemens S5-95F
 Installation, Configuration, Programming, Commissioning, Maintenance & Troubleshooting of following PLCs & HMIs:
 Siemens S7-400, S7-300 & S5 PLCs, Siemens SIMATIC NET networking Communication Processors, Siemens TELEPERM-M Process Control System, Siemens HMI Displays.
 Allen-Bradley (Rockwell Automation) ControlLogix, 5/40 PLC & SLC 500
 Modicon PLC, Square D SY/MAX 400 PLC
 Installation, Configuration, Programming, Commissioning, Maintenance & Troubleshooting of following SCADA:
 SIMATIC WinCC from Siemens
 InTouch from Wonderware
 Development & deployment of Advanced Process Control System (APC) on DMCplus from AspenTech; including activities like Control Loop Tuning, development of DMCplus model & controller, interfacing the controller with plant DCS system and tuning the DMCplus controller to achieve the optimum control of the process.
 Development & deployment of Artificial Neural Network & Genetic Algorithm based Soft Sensor model for online prediction of critical product properties namely, Polymer Density, Melt Flow Index, Stress Exponent.
 Honeywell Alarm Management System : Commissioning and Alarm rationalization.
 Functional Safety: SIL assessment & verification for Safety Instrumented System & Function. Planning & Conducting Functional Proof Testing of Safety Instrumented System & Functions, Partial Stroke Testing of Emergency Shutdown System (ESD) valves.
 Conducting Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT) for DCS, ESD PLC, PLC, SCADA, Package Instrumentation.
 Reviewing and approving project documents such as P&ID, PFD, Datasheet, Sizing Calculations, Wiring Diagrams, Interlock & Logic Diagrams and their narratives, Functional Design Documents of DCS, PLC, SCADA, Machinery Condition Monitoring System, Package Systems etc., Installation, Operation & Maintenance Manual & Manufacturing Data Report of DCS, ESD, PLC, Package & Field Instruments.
 Review of 3D Model for instrumentation.
 Review, Development of Preventive, Predictive & Pro-active Maintenance Plan/Schedules of instruments, DCS, PLC, HMI, SCADA & MES systems.
 Compiling the Lesson Learn for Instrumentation Engineering and Design for the project and communicating to instrumentation personnel of the company.
 Commissioning & maintenance of Bentley Nevada Machinery Condition Monitoring System
 Installation, Commissioning and maintenance of field instruments:
 Fisher DVC 6000 & Samson Smart Positioners
 Ohmart make Nucleonic Level Transmitters & Switches
 Micromotion & Endress+Hauser Coriolis mass flow transmitter
 Emersion Vortex Flowmeters
 Control Valve sizing, Flow orifice & its sizing
 Endress+Hauser make Ultrasonic level transmitters,
 Krohne, Endress+Hauser & Vega make radar level transmitters
 ABB, Endress+Hauser, Rosemount, Foxboro make process transmitters
 Dynisco and ABB make polymer melt pressure transmitters
 Fisher, Valtek, Masoneilen, Dresser make control valves;
 Cipeg-Bettis & Neles-Jamesburry Fire safe ON-OFF valves
 Biffi and Rotork make Motorized Actuator Operated Valves
 Taylor and Foxboro make pneumatic pressure transmitters & field controllers
 ASCO SOV
 UE One Series smart pressure/temperature switches, Festo smart pressure switches
 Markem Image make Bag Label Printer
 Mectec(Domino) make Pallet Labeler
 Packital, ThermoScientific, Mettler make Checkweigher
 CEIA, Lock Inspection make Metal Detector
 Installation, Commissioning and maintenance of On-line Analyzers:
 Gas Chromatographs (ABB make)
 Moisture Analyzers (Panametrics make)
 Oxygen analyzers (Teledyne, Servomax & Delta-F make)
 Flue gas monitoring oxygen analyzer (Rosemount make, Model Oxymitter4000)
 Conductivity analyzer
 Online Rheometer & NMR analyzer for online measurement of polymer quality product properties
 Installation, Commissioning and maintenance of Fire & Gas detection systems:
 LEL detector system from M/s Sieger & M/s Detection Instruments
 Fire & Gas: Smoke detector, Manual Call Point system from M/s Apollo
 Fire & Gas: Deluge system for Fire Safety.
 Installation, Commissioning and maintenance of PLC based Control System for HVAC and process control:
 Siemens S7-300 & 400 PLC based Control System
 Siemens & Honeywell DDC controller based Control System
 Developing & deploying Reliability Centered Maintenance Management System for field instrumentation, DCS, ESD safety systems, PLC, HMI, SCADA & MCMS.
 Reliability improvement of instruments and systems through Reliability Engineering & Reliability Centered Maintenance. Working with Project Engineering to ensure the reliability and maintainability of new and modified installations to improve reliability performance of instrument & systems.
 Development of Engineering solutions to repetitive failures and all other problems that adversely affect plant operations.
 Development of Standard Maintenance documents such as Guidelines, Procedures, Work Instructions, Check List, Forms etc.
 Monitoring maintenance activities for Field Instruments, DCS, ESD, PLC, SCADA Systems, MCMS etc. and providing technical support to such activities.
 Monitoring maintenance activities performed on process safety critical instruments and systems & ensuring adherence to Process Safety Management system.
 Providing technical support to operation for plant issues to ensure achieving solution for such issues within time frame.
 Providing strong communication which is effective in liaison with contractors, designers, team members and clients so as to complete a project in stipulated timeframe.
 Identifying jobs for converting into contract works, preparing Scope of Work and related documents for the contract works.
 Monitoring adherence to quality systems and complying with quality standards of ISO 9000, 14001 & 22000 and maintaining requisite documents. Providing support for maintaining and improving compliance of asset to ISO and other quality systems.
 Analyzing the production losses and abnormally high maintenance cost assets and finding ways to reduce those losses or high costs.
 Conducting Root Cause Failure Analysis for Instrument and Systems & taking steps to rectify the same.
 Working towards maintenance cost reduction by adhering to Reliability Centered Maintenance, maintenance schedules and achieving targets within allocated budgets.
 Development of reliability, availability and integrity improvement plan to eliminate or reduce the losses, obtains approval of the plan and facilitates the implementation.
 Development and implementation of reporting systems and scorecards to identify ‘bad actors’ and shortfalls in equipment and system performance.
 Development of Asset Life Cycle Management process for new and existing instruments & systems, identifying obsolescence in instruments and systems, preparing action plan for replacement, upgrade of obsolete instruments and systems.
 Identifying Failure Modes of Instruments and Systems with systematic approach by utilizing techniques like Failure Mode and Effects Analysis, Failure Mode, Effect and Criticality Analysis, HAZOP, Fault tree analysis.
 Conversant with International design standards, codes and best practices in Hydrocarbon Process Industry Instrumentation & Process Safety.
 Identification of Reliability, Availability, and Integrity risks; providing input to Risk Management Plan, providing improvement plan & Forward path for Critical Risks.
 Conducting performance reviews of subordinates
 Preparing development plan for subordinates
 Imparting effective training to subordinates.