Milind Khandave

Maintenance Manager at Exceed

Pune,Maharashtra,India | Manufacturing

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Curriculum Vitae

Milind D. Khandave
Mobile : 967362 2266 /7822082918/9879340862
: mdkhandave@gmail.com
: mdkhandave@rediffmail.com

PURPOSE STATEMENT
Seeking for challenging assignments in / Maintenance/ Projects in an organization of repute preferably in a Manufacturing setup

PROFESSIONAL SYNOPSIS
• Rich experience of Plant maintenance
• In charge of maintenance department since from last five years
• Track record of achieving Management objectives, planning and handling preventive maintenance schedules with effective implementation.
• Core competency in installation, erection, In house projects, PLC, CNC, SPM, Process Plant, Paint shop, ASU, Utilities. ETP, STP. R.O. Plant
• Diligent on improving machine availability and achieving targeted.
OEE (Overall Equipment Effectiveness) skills and ability to lead and empower team to achieve company objectives.
• Successfully implemented TPM systems, maintaining MTTR, MTBF.
• Well aware and updated on ISO-9000 TS 16949, IMS and setting of different procedures related to maintenance.
• Keen interest in implementation of Kaizen Poka – Yoko, analytical study of repeated break downs.
TECHNICAL PURVIEW
Handled maintenance, Shut down Maintenance, reconditioning of following machines meticulously
Mechanical and Electrical –
Press shop - Mechanical Presses up to 1250T, Hydraulic press up to 1000T,
CTL (Cut to Length) M/c Shearing and Bending Press, Presses of various make like ISGEC, British Clearing. Roll Formers (SPM).
Paint Shop- Hot Water Generator (Thermax), P.T., E.D. Line, Burner, Conveyor. ASU, Ventilation Systems, Blowers, Electro Plating plant , Boiler
Fabrication Shop-Butt welding Machine, SPM Welding M/c MIG/ MAG Welding M/c, Seam welding M/c, Spot Welding M/c, Rolling Mill.
Foundry- Bucket Elevator. SPM Machine. H.P.M.L (High Pressure Molding Line), GDC LPDC, Core shooter, Electrical Induction Furnaces (Inducto Therm),
Foundry Machines- Aluminum Wheel Mfg. Equipment
Process Plant – Electro Plating with A.B. & Siemens drive and Advance PLC base systems. Hot water Generator. Paint shop
Machine shop – CNC Machine. VMC , AMS, Kirloskar, Hartford .All machine shop machines Turning, Milling, Grinding – Cylindrical Grinding, Centre less Grinding , Thread Grinding Machines , Flute Grinding Drilling Machines Peddinghause make, Fendt Multi spindle Drilling machine
Utility- Air Compressor, Chillers, Air Dryer, D G Set & utilities,
Material handling equipment- EOT Cranes, Forklift, Mobile Van ,Stacker, Pallet .
Power distribution system -H.T. / L.T, Sub Station
Water Treatment Plant ETP, STP, RO plant,

ORGANISATIONAL DETAILS


• Hindustan Pressing Pvt. Ltd – Bhosari – Pune Jan -19 Till date

• Munjal Auto Industries Ltd Vadodara - Gujarat Jan -17 Jan - 19

• Maintenance , Electrical , Installation and commissioning Consultant
Fire Fighting Systems

• Adlabs Entertainment Ltd – Khalapur- Feb – 14 June -15
Manager – RED (Ride. Engg. Dept.)

• Greaves Cotton Ltd Pune July -12 Dec-13

Sr. Manager – Maintenance (Till Plant Close)

• Indiana Gratings Pvt. Ltd- Pune Oct-09 July- 12

Manager – Maintenance

• Enkei Castalloy ( Presently Alicon Castalloy Ltd ) – Pune
May 05 Oct-09
Assistant Manager – Maintenance

• Wheels India Ltd (A TVS Group Org.)– Nov97 May’05
Maintenance- Engineer

Started career from Indian Tool Manufacturers Ltd in July 1991and for career development came to pune and joined Jagdamba Lamps Ltd (Engg. Div.) In Aug – 96.

ROLE AND RESPONSIBIITY
Present
• In charge of maintenance department in Hindustan Pressing Pvt. Ltd

• System updating. Incorporating new technology, cost control projects.

• Spare parts Management , Vendor development , Budgeting , Billing

• Updating Maintenance activities in ERP/ SAP system.

• Shut down Maintenance activity planning and execution

• On job training go employees and new members.

• Daily MIS data creating, analysis and status reporting to management.
Previous
• In charge of maintenance department in Munjal Auto Industries Ltd
• In charge of maintenance department in Foundry plant
• Responsible for Daily, Routine and Schedule maintenance.
• Conducting activities from human safety point of view.
• Monitoring, Supervision on Daily to annual checks.
• Rehab of roller coasters as per OEM instructions.
• Budgeting and system implementation.
• As Senior Manager Maintenance in Greaves Cotton Ltd –
Responsible for all maintenance activities co-related with external agencies and internal departments.
• Implementation of management policies.
• TPM Implementation
• Preparation and presentation of MIS.
• System Development, Cost Control, Tracking of Production V/s Power Consumption, Quality Improvement.
• Data generation for audits, statutory compliance. Fulfillment of observations/NC highlighted audits.
• Budgets preparation monitoring all bills
• Carry out preventive maintenance as per schedule.
• Analysis of breakdown and make corrective plan
• Spare Parts Management and Inventory control
• Inspection of incoming spares / material related to maintenance. ( In stores)
• Provide on job training for technicians/ team members.
• Preparation and Implementation of SOP for the dept.
• Installation and commissioning of new projects.
• Cost – Production analysis to improve productivity
• Reconditioning of machines meticulously
• Statutory compliance, Audit, Data, History card, Records through SAP.

ACHIEVEMENTS
• Reduction in breakdowns up to 1%,& Machine uptime up to bench mark
By implementation of various methods causes reduction in repeated break downs.
• Break down analysis for all departments and effective implementation of corrective & preventive action.
• Power saving- By improving power factor & by various methods.
• Improvement in productivity & quality.(By Installation of VFD)
• Material Saving- Gap between two blanks reduced by 3-4 mm by installation of CTL saved material. Paint saving – Painting stopped between two wheels saved paint cost by 10 % with other intangible benefits.
• Installation of Taper shank twist drill (TSTD) & Jobber Drill section in shortest period.
• Reconditioning ,Recto fitting & refurbishment of machines meticulously
• Converted Cispel( HEID) CNC machines control system in
SINUMERIC -810
• Converted Conventional relay logic control panel into to auto PLC base for British Clearing Mechanical press. 250 T
• Developed SPM machines as per production requirements.

Effectively Handling Functions
• Audit – Documentation, Rectification as per observations, N/C, suggestions mentioned in audit.
• Break downs – Electrical, Hydraulics, Pneumatics, PLC, Electronics, Drives, and Mechtronics. H.T. LT. Line break down and preventative, Circuit Breaker installation, Transformer testing.
• Break down analysis – Root cause analysis, why – Why analysis for effective maintenance practice to improve MTTR, MTBF.
• Member of FMEA
• Team Leader
• Electrical Drawing reading and corrections if required. VFD installation and fitment.
• Utility Maintenance of Compressor, D.G. Material Handling unit, EOT Cranes.
• H.T. Yard equipment Maintenance ,
• Substation trouble shooting and preventative maintenance.


Operation’s Management
Project Planning & Execution

 (Installation & Commissioning) Executing projects for plant set up, expansion, modernization, Installation& commissioning.

 Monitor/Discuss project status; review during the course of periodic project review meetings there by developing inter personal skills.

 Inspection of new machines

 Holding Electrical Supervisor License




ACADEMIA

Year 1990 Diploma In .Electrical Engg. – Board of Technical Education - Class: First

Year 2005 – Diploma In Mech. Engg - Board of Technical Education - Class: H. second

Year 2015 - D.B.M. (Operation) Welingkar Education (S.P. Mandali’s)
Year 1987 H.S.C. (Electronics) – Pune University
- Class: First

Year 1985 S.S.C. – (Technical) - Pune University
Class First

Pursing B-Tech (Electrical) – Appeared for Final Semester

PERSONAL DETAILS
Date of Birth : 10TH June 1970.
Address : Flat No. 17, Akshay Apartment Sopan Nagar
Wadgaon Sheri
Pune Nagar Road
Pune. Pin – 411014
Passport : Having Valid Pass port.

Present Salary : --- 9,60,000 ( 9.6 Lakhs)

Expected Salary. : --- Negotiable

Reference : 1) Mr. Prashant Tritathi
Works Manager – Manikchand Packaging
P. Ltd
Contact - 9822475189


Milind D.Khandave


Contact - 9673622266 /7822082918


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