Jijo George

• Currently working with Sun Pharmaceuticals Ind Ltd, Halol as Industrial Engineer in Industrial Engineering & Operational Excellence department from Feb-2015
Responsibilities
• To analysis & improve the operation using time study and motion analysis
• To calculate the staffing requirements, and allotment of available resources to various phases of the project
• To prepare Project Budget & Calculation of detailed man-hours, machine hours
• Responsible for completing continuous improvement project as assigned to increase the productivity, minimize rework & maximize the profitability
• To prepare Project Budget & Calculation of detailed man-hours, machine hours
• Using lean manufacturing & six sigma methodology for the improvement of process
• Data analysis and to check monthly trend
• To educate employees about Lean manufacturing
• To participate in Cost Reduction activities
• To make plant layout & area calculation for integration production using AutoCAD
• FMEA related document preparation.
• New tooling development to simplify the process and reduce process cycle time.
• To maintain 5S, Kaizen, Kanban & Safety activities
• Responsible for process development/ implantation in Production shop
• Use 7QC Tools method for problem solving
• Implementation of improvement observations arising out of various audits, to improve the product quality, safety in working etc.

• Previously worked at Anchor Electricals Pvt Ltd (a Panasonic Group), Daman as Industrial & Design Engineer from Oct-2012 to Feb-2015
Responsibilities
• Design & develop necessary tooling/fixtures to reduce the process time & to enhance the quality using AutoCAD & Solidworks
• To make plant layout & area calculation for integration production using AutoCAD
• Layout improvement & cell table modification using line balancing method
• To reduce labour force by use of Automation/Robotics in manufacturing and assembly line
• Responsible for process development/ implantation in Production shop
• To take corrective and preventive action for in-house and customer rejection
• Use 7QC Tools method for problem solving
• FMEA related document preparation.
• New tooling development to simplify the process and reduce process cycle time
• To analysis & improve the operation using time study and motion study analysis
• Man power & Machine Utilization calculation & target setting
• To do manpower planning & capacity planning of production department
• To implement Kanban & pokayoke
• To maintain ISO document, ISO Audit related work & also as an internal quality auditing
• To participate in QC circle, Cost Reduction & Cost Buster activities
• Interactive regarding any quality issues & quality performance with Customers
• Strive to reduce costs through design modifications (of tools), wherever possible
• To research on new machinery and latest system that meets companies long term goal and preparing cost benefits analysis and ROI for the same
• Technical assistance/support to shop floor in implementing best practices like 5S & other lean concept