Anand Yadav

Head - SCM and Supplier Quality at L & T Howden India Ltd.

Surat,Gujarat,India | Heavy Engineering / Industrial Products / Equipment Manufacturing

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Summary of Experience

 Presently working in Larsen & Toubro Group Company as SCM & Supplier Quality Head.

 Prior to this I was Plant Head for 7 yrs. where I was involved in establishing the new Plant of L & T and Howden, UK JV at Hazira, Gujarat. Increased the Production of components of Power Plant equipment by 95% by using principle of Theory of Constraint (TOC) and undertaken various Cost Reduction Initiatives by using Lean Manufacturing Principle.

 Worked as SCM & Logistics leader and successfully established & developed new Supplier base for the New plant of Construction machinery business at L & T Pune.

 As a Project Execution leader, established the execution of the Material Handling Conveyors at L & T Pune & increased the capacity from 30 Conveyors per year to 100 Conveyors per year.

 Having total 25 years of rich experience in various Plant Operations such as Manufacturing, Suply Chain Management, Global Sourcing, Project Management, & Plant Engineering.
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 Identified by the L & T, as a Very Good Performer (VGP) at various levels of carrier path and got long duration development exposure for the Executive Leadership Program (ELP), Management Leadership Program (MLP) & Leadership Development Program (LDP).

 Worked for a period of 9 months in Business Development as a part of Leadership Development Program. Pricing Strategy based on Marginal Costing was derived which helped in After Market Spares Business to get good Business.


Strengths

 A good Team leader having great interest & skill of People Management to motivate the team for the best results.

 Having exposure in all field of Operations like Supply Chain & Logistics, Global Sourcing, Manufacturing, Quality Control, Project Management & Process Engineering
.
 Strong understanding of financials and Costing of the Plant Operations.

 A good team player with ability to lead a team by example and motivate them to achieve desired objectives. Consistently got good rating in the 360 Degree feedback from Peers, Subordinate & Seniors.

 Exposure of various Manufacturing Processes & Supplier base in India.


Education

 Post Graduate Diploma in Materials Management (PGDMM) (2009) from Indian Institute of Materials Management
 Post Graduate Diploma in Import & Export Management (2006) from Welingkar Institute
 B. E. (Production) - Bachelor of Production Engineering (1994) from University of Poona. Secured – 71 % Distinction.
 L. M. E. – Licentiate in Mechanical Engineering (1991) from V. J. T. I., Mumbai. Secured – 76 % Distinction.
 SSC - Secondary School Certificate (1987) from Maharashtra State Board. Secured - 87 % Distinction


Personal Details

Date of birth: 24th November 1971.
Marital Status: Married.
Languages known: Marathi, English and Hindi

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PROFESSIONAL EXPERIENCE


Larsen & Toubro Howden Ltd., Hazira, Surat 2007 – Till Date

L & T Howden is a part L & T Power Group and it is a Joint Venture between L & T and Howden Ltd. UK. L& T Howden provides proven solutions for India’s Power Sector. Company is in the field of Rotary Air Preheaters & Axial Fans for Power Plants from 100MW to 1200 MW.

Head - SCM & Supplier Quality 2018 – Till Date

overseeing and managing company's overall supply chain and logistics strategy and operations in order to maximize the process efficiency and productivity. Also responsible for the Supplier Quality & ensuring the Supplied products are in line with the Quality standards of the Customers.

Work Profile :-
• Plan and implement the overall supply chain strategy for the complete organization requirement to get the Right Quality, Cost & Delivery.
• Collaborate with Sales, Operations, Engineering, Finance & Project Manager to deliver the material as per schedule.
• Determine key supply chain KPIs.
• Initiatives for process improvements, Inventory Controls, Cost Reduction, Optimization of Manhours, Quality Improvement & overall reduction in Purchasing cycle.
• Development of existing / new Suppliers for better Quality, Cost & Delivery.
• Compliance of Taxation & Contractual requirement for the smooth execution of Projects.
• Guide & Develop team members in the SCM & Quality Control Function.
• Build and maintain good relationships with vendors and

Plant Head 2012 – 2018

Responsible for managing and controlling the manufacturing facility to achieve the Company’s strategic objectives while at the same time ensuring that all employees are fully utilized, motivated, positive, focused and well informed.
Looks after complete Plant operations which include Production, Process Engg., Planning, Maintenance, Materials & Logistics and EHS.

Also having additional responsibility of Site execution by providing support and guidance for the Site Engineers.

Work Profile: -

• Control and monitor production and material stock levels, review progress & control supplier price increases to ensure that there are no delays in the manufacturing of products within agreed time framework.
• Assure advanced planning of resources and equipment to ensure the efficient use in line with monthly and annual targeted production loading.
• Sourcing & Follow up to ensure that the Delivery is met without compromising Quality & required Standards.
• Establish Contracts for Labor, Canteen, Maintenance & Transport.& maintain good relations with Labors.
• Cost Reduction & Inventory Control
• Investigate and identify systems failures to implement corrective and preventative measures and find proactive solutions / improvement projects for improved efficiencies.
• Formulate & agree improvements with team to ensure target objectives are met and training needs are identified, to ensure continuous development and performance standards.
• Ensure and Implement environmental, health and safety standards to ensure that the Plant comply with relevant legislation requirements and company policies to provide a safe working environment for all employees


Larsen & Toubro Group (Tractor Engineers Ltd.), Pune 2007 – 2012

Tractor Engineers Ltd. is a part of Larsen & Toubro Group of companies. TENGL being a joint venture between L & T Ltd. and Caterpillar Inc. USA has inherited excellent technology & systems. TENGL is the only manufacturer of Crawler Undercarriages for Excavators & Dozers in India. Company has also diversified its activities in Oil Field Equipment and Defense business. It is an ISO 9001-2000 and ISO14001-2000 certified Company.

Asst. General Manager – SCM

Presently heading SCM Function for the complete plant & reporting to Plant Head. I am Responsible for complete Materials & Logistics activities at the Company level. The Total Purchasing is 100 Cr per Year.

Work Profile: -

• Material Planning & Procurement as per Monthly Production Plan. Keep the track of Supply of Material for Right Quality & Required Delivery to achieve the Planned Invoicing.
• Inventory Control by procuring Right Quantity against plan. Cost Reduction & Value Engineering Initiatives. Capacity Enhancement & Quality Improvement of Suppliers.
• Inbound & Outbound Logistics.
• Manpower Development. Co-ordination with other Departments for smooth flow of Material.
• Working for long term Business relations with Suppliers.

Manager – Project Execution

Successfully established execution of Apron Feeder & Scraper Conveyor required for Mining Applications at TENGL’s Pune Plant. Apron Feeders are Forward Integration of TENGL’s Undercarriage Business. They are manufactured as per Customer Requirement & are of one-time requirement. The annual Business of the SBU was 50 Cr.

Work Profile: -

• Get the Monthly Production requirement from Marketing & make the Material Planning & Production Planning accordingly.
• Get the Tailor-Made Drawings & BOM from Design Department.
• Support the Procurement Team for Material Planning, Procurement, Rate Negotiation & Follow up and get the material as per schedule & duly cleared by QA.
• Support the Manufacturing Team for Production Planning, Manufacturing, Making Resources available & complete the Assembly as per Plan & duly cleared by QA.
• Get the clearance of Assembled MHE Products from Customer’s Inspector.
• Dispatch of Finished Goods as per clearance from Customer.
• Development of Alternate Suppliers for Cost Reduction, Capacity enhancement & Delivery Time. Inventory Control
• Dealing with other Functions like Accounts, Maintenance, Marketing, Design & UCF Factory for overall functioning of MHE Team.

Manager: Materials & Logistics

Established Materials Function for TENGL’s new plant, at Pune. In the initial stages the procurement action was in the tune of Rs. 56 lacs per month which was scaled up to Rs. 640 per month. The materials organization started with one Engineer which was then established with total 8 Engineers & 5 Labors.

Work Profile: -

Overall in charge of Materials & Logistics Function

 Providing Materials with Right Quality, Right Quantity & at Right Price to the Production Lines for smooth flow of operation.
 Supplier development for better Cost, Quality & Delivery. Inventory Control, VMI, Kanban System, Making Long Term Contract with Suppliers & maintenance of the same.
 Inbound & Outbound Logistics.


Blue Star India Limited, Thane 2006 – 2007

Blue Star India is one of the leading Engineering Company in air conditioning business. Company has four plants in India and total turnover is 1000 cr.

Dy. Manager – Materials

Work Profile: -

Materials & Vendor Development: -
 Leading the Team of 3 engineers for procurement of Raw material, components, subassemblies, bought out components & subcontracting.
 Alternate source development, finalization of contracts, Price negotiation, monitoring of supplier quality & Self certification of supplier
 Cost reduction, Value engineering projects for Outsourcing activities.


Tata Ficosa Automotive Systems Limited, Pune 2006 – 2006

Tata Ficosa Automotive Systems Ltd. is a joint Venture between TACO group & Ficosa international. Company is in the field of Auto components manufacturing business. It manufactures Rear View Mirrors, Control Cable, Parking Break Levers & Washing Systems. It is TS16949 & ISO 14001 – 2000 organization.

Deputy Manager: Vendor Development

Work Profile: -

Vendor Development & Product Development: -
 Leading the Team of 2 engineers for development of new Projects, Manufacturing Processes & Suppliers for various prestigious Automobile Projects.
 Interaction with Suppliers for regular & new requirements. Dealing with Suppliers for PPAP documents
 Interaction with Design, Quality & Marketing Department & coordination of all the Projects till it gets transferred to Purchase Department.


Larsen & Toubro Group (Tractor Engineers Ltd.), Mumbai 1998 – 2006

Tractor Engineers Ltd. is a part of Larsen & Toubro Group of companies. TENGL being a joint venture between L & T Ltd. and Caterpillar Inc. USA has inherited excellent technology & systems. TENGL is the only manufacturer of Crawler Undercarriages for Excavators & Dozers in India.


Asst. Manager: Vendor Development & Process Engineering

Work Profile: -

 Vendor Development: -
 Control the Quality of Supplier by Supplier Quality rating, Process Audit & Rejection analysis.
 Technical Support to Suppliers by means of Designing & manufacturing of Tooling & Gauges and providing Process Route Sheet & Method Cards.
 Carrying out Audit for Supplier Approval & Re-approval and Compliance & maintenance of various ISO procedures for Materials Department.

 Product Development: -
 Development of new Projects, Manufacturing Processes & Suppliers for Defense Projects & Undercarriage Parts.

 Imports of Undercarriage Components: -
 Interaction with foreign Suppliers for regular & new requirements.
 Floating enquiries with Global Suppliers. Negotiating & finalizing the contract.
 Dealing with Banks for remittance, Shipping Agents & CHA for clearance of material.

Also
 Core Team Member of SAP Functional Team for implementation of CIN & QM module.


Executive: Manufacturing Service Engineering

Work Profile: - During this period I was posted at TENGLs 2nd Plant where Policy of Multi-Role activity is followed. My work activities were mainly divided in to three categories

Plant Maintenance: -
 Mechanical maintenance of SPM, Electrical Furnace, Shot Blasting Machine, EOT Cranes.
 Carryout Preventive maintenance, Routine maintenance, Calibration of Process Instruments and documentation of the same as per ISO procedures.

Purchasing & Inventory Control: -
 Evaluating Price, Supplier and procure the machine spares as per Specification.
 Negotiating with Suppliers, making P.O. & follow up. Inventory Control for Machine Spares.

Plant Engineering: -
 Ensuring compliance of statutory requirements, relating to safety, plant & machinery.
 Dealing with State Electricity Board, Pollution Control Board, Local M. I. D. C.


Lloyds Steel Industries Ltd. (Eng. Division), Mumbai 1996 – 1998

Lloyds Steel Ind. Ltd. is an engineering company, predominantly involved in the business of Steel Plant Equipment, Company has designed, manufactured & successfully commissioned Cold Rolling Mill, Hot Rolling Mill & Accessories for the Steel Plant. It also manufactures hydraulic equipment for Warships & Coast Guard Ships.

Engineer – Projects & Customer Support.

Work Profile: -

 Planning & production for fabrication, assembly & testing of Rolling Mill Hydraulic Systems and Mechanical Assemblies.
 Follow up with vendors, inspection of fabricated & machined components at vendor’s premises.
 Commissioning & repairs of Hydraulic Equipment such as Steering Gear & Fin Stabilizer fitted on Coast Guard Ships & Warships of Indian Navy.


Vidyut Metallics Ltd. Thane 1994 – 1996

Vidyut Metallics Ltd. is one of the largest Razor Blade Manufacturing Co. in India.

Jr. Engineer – Project Machine Building Dept.

Work Profile: -

 Worked in Machine Building & Development Dept. for development of Lubra Gluing machine. This SPM is used for sticking Lubra Strip on the Twin Shaving Blade.






Anand M. Yadav

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