Abhishek Tiwari

ABHISHEK TIWARI
Mobile: +91-8888892987
E-Mail: abhishekti777@gmail.com

Seeking assignments in Quality Management/ Metallurgical Lab/ Testing Lab with an organization of repute in Manufacturing /Automobile industry.

COMPETENCY MATRIX
Quality Management System
Testing Lab/Metallurgical Lab
Audit & Inspection
Process/Continuous Improvement
Manpower/Material Management
Supplier Quality Assurance
Manufacturing Quality
New Product Quality Assurance
Documentation PROFILE SNAPSHOT
• A result oriented professional with 8 years of experience in Metallurgical lab/ Testing Lab / Metrology/ Supplier Q.C.
• Experience in conducting Metallurgical practices of Testing & Heat Treatment through a team of well equipped & skilful professionals; avid interest in QC, Heat Treatment and Physical Metallurgy.
• Abilities in applying total quality management tools & approaches
• Adept in maintaining quality control objectives complementary to corporate policies and goals as set forth by customer demands
• Comprehensive knowledge in the area of Testing Data Interpretation, Heat Treatment Data Analysis & Management, Method development, In-process Analysis, Report Preparation & Cross Functional Coordination
• Possess understanding of various Quality Management systems like ISO/ TS16949 also Business Excellence tools like Six Sigma, 7QC, WHY-WHY , TQM, PPAP, FMEA, Root Cause & Field Failure Analysis, CAPA, Reliability Analysis and Problem Solving Techniques.
• An effective communicator with strong analytical, problem solving and interpersonal skills.

Core Competencies

• Conducting inspection activities in raw material yard for incoming steel and ensuring zero mix up.
• Developing a framework of quality standards, procedures & systems and overseeing smooth implementation in raw material area/ steel receiving area.
• Designing heat treatment cycles for achieving mechanical properties as per customer requirement.
• Preparing and Maintaining Heat Treatment validation reports for various audits.
• Effectively interacting with the product development teams to help introduce new products
• Conducting tests for Tensile strength, Yield Strength, Elongation Percentage Reduction Area in UTM machine 100 kn use extensometer for 0.2 proof stresses.
• Conducting Charpy Tests for toughness in impact machine using liquid media for achieving temperature, Analysing and Interpreting fractured surface area.
• Conducting Metallographic examination using metallurgical microscope for determining Microstructure (Ferrite, Pearlite & Martensite), Inclusion Rating, Grain Size, Grain flow, decarburization & anisotropic index.
• Maintaining a library of Microstructures of different products at different stages and Heat Treatment (Quenching, Tempering, Annealing & Normalizing).
• Analysing samples of Field Failure, Internal Rejection, Customer complaints, for root cause and preparing CAPA Reports.

Organizational Experience

Since Jul’12 ISMT LTD (Indian Seamless Group), Baramati as Sr. Manager (Quality)

Role:

• Managing heat treatment cycle trials for quenching ,tempering and annealing Furnace
• Preparing and maintaining test records of mechanical testing and validation reports of heat treatment.
• Involved in establishing, implementing and maintaining Quality Management System (QMS).
• Taking corrective action for non–conformance arise during in-process inspection.
• Implementing procedures for environmental aspect/impact & OHSAS hazards and risk analysis.
• Interacting with marketing account holder for clarification of work order scrutiny.
• Developing investigations reports on internal rejection & customer complaints and suggesting improvements for the same.
• Selected as a candidate of talent pool for higher rolls in management.


Jun’09-Jun’12 Hindustan Zinc Ltd. (Vedanta Resources), Udaipur as Process Engineer (Operations)

Role:
• Led efforts as Process Engineer in blast furnace for producing Lead.
• Involved in the erection and commissioning of a lead plant.
• Served as shift in-charge and handled the various activities like process control, process troubleshooting, work force management, scheduling, material & inventory management and raw material handling.
• Interfaced with area in-charge and senior managers for achieving targets.
• Coordinated with other departments such as mechanical, electrical, instrument & planning for smooth running of process.
• Analyzed areas of quality failures took steps to rectify the system and ensured safety practice as a part of job safety analysis.
• Resolved production bottlenecks for achieving high productivity with optimization of material & machine.
• Interacted with machine in-charge for reporting machine condition at the time of shut & break down period.

Education

2009 B.Tech. (Metallurgy and Material Engineering) from National Institute of Technology, Trichy with 7.13 CGPA
2004 12th from Govt. Boys HSS, Mhow, M.P. Board with 79.11%
2002 10th from Rajeshwar Vidyalaya HSS, Mhow, M.P. Board with 80%

Projects

Title: Effect of Various Parameters on Heat Loss in Basic Oxygen Furnace (BOF) in Different Conditions
Organization: IIT, Kanpur
Period: May’07-Jun’07
Role: Assisting professor for developing technical details, conducted technical brain storming sessions and prepared reports & data analysis.

Trainings

• Completed:
o In-plant training at Avtec Ltd., Pithampur in Dec’06 which included visit in heat treatment, assembly and manufacturing unit.
o Six Sigma Green Belt training from CLZS, Chanderia in May’10.
• Attended:
o 5S training from CLZS, Chanderia in Sep’10.
o Care & Win training from DSC, Dariba in Jan’11 and gained working knowledge of WTP and cooling tower chemicals.
o Basic management training from DZS, Debari in Dec’10 and gained working knowledge of lean manufacturing, time management supply chain management, conflict management, inventory management and CVP analysis.

Workshop/Conference

• Attended national conference on Emerging Materials and Technologies for India – 2020 held in NIT, Trichy.
• Participated in workshop on trends in Nano-Materials Research organized by Department of Metallurgical and Material Engineering, NIT Trichy.

Extramural Engagements & Other Accolades

• Achieved:
o All India Rank of 10107 and State Rank (MP) 490 in AIEEE 2005 .
o State Rank of 255 in Madhya Pradesh State Pre-Engineering Test 2005.
• Stood 2nd in industrial problem solving contest at mettle 2008, National Level Technical Symposium of metallurgical and material engineering department held at NIT, Trichy.
• Ranked 1st position in industrial problem solving contest at Synergy 2008, National Level Technical Symposium of Mechanical Engineering department held at NIT, Trichy.
• Served as a:
o Member of organizing team for Mettle’08 National Level Technical Symposium of Metallurgical and Material Engineering Department.
o Coordinator of the marketing team for Festember’07, Inter-Collegiate Cultural Festival held at NIT Trichy.
o Member of the public relation and reception team in mettle’07, National Level Technical Symposium of department of metallurgy and material Engineering, NIT Trichy.
o Member of Indian Institute of Metals, Trichy Chapter.
o Member of food committee in Hindustan Zinc Ltd., Dariba.
o Volunteer in Teaching 10th class of a government school in a nearby village of Dariba.
• Actively represented Metallurgical & Material Engineering Department in dance competition in Nittfest’07 and Nittfest’08.
• Holds the distinction of being a member of temple committee in college campus.
• Participated in several cultural, dance competitions and dramatics at school level.
• Took part in Table Tennis and Badminton Team at school & college level.

Personal Details

Date of Birth: 20th May, 1987
Languages Known: Hindi and English
Address: 125 Simrol Road, Mhow (M.P.)